Metal Powder Making Machine
Introduction of Metal Powder Making Machine
SuperbMelt metal powder making machine is used for atomizing metals into fine powder particles, such as gold,silver,copper and ect. It can realize powder production from 10 to 500 mesh, the larger the mesh, the finer the powder. This process involves the use of high-pressure water jets that break down molten metal streams into small droplets, which are then solidified to form uniform spherical particles.
This innovative technology provides a reliable and efficient way to produce metal powders with superior quality, consistency, and purity. The water atomization process is particularly useful in the production of fine powders, where traditional methods may result in uneven particle sizes and impurities.
SuperbMelt water metal atomizer is used in a variety of industries, including aerospace, electronics, medical, and automotive, to produce high-quality metal powders that are used in various applications, such as additive manufacturing, powder metallurgy, and surface coatings. The technology provides a sustainable and cost-effective way to produce metal powders, reducing waste and energy consumption while improving product quality.
How to Make Metal Powder？
Metal powders can be produced by various methods, such as mechanical milling, chemical reduction, electrolysis, and atomization. Among these methods, atomization is a commonly used technique that involves the production of metal powders by spraying molten metal through a nozzle and then rapidly cooling the droplets to solidify them.
Water atomization is a specific type of atomization method that involves using high-pressure water jets to atomize the molten metal. This process has several advantages over other atomization methods.
First, it produces a finer and more uniform powder compared to other techniques.
Second, water atomized powders have a smoother surface and better flowability, which makes them easier to handle during processing.
Third, water atomized powders have a lower oxygen content and fewer impurities compared to other powders, which improves their performance in various applications.
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Details of Metal Powder Making Machine
- Consistent Particle Size
Water produces metal powders with a narrow particle size distribution, which is important for achieving uniform properties and performance in the final product.
- High Purity
Water atomization can produce metal powders with high levels of purity, as the process does not introduce contaminants or impurities.
- Good Flowability
Water-atomized metal powders have good flowability, making them easier to handle and process in various applications.
- Reduced Oxidation
The rapid cooling of molten metal droplets in water atomization can prevent or minimize oxidation, which can improve the performance of the final product.
- Lower Production Costs
Water atomization is a relatively inexpensive process, as it requires less energy and equipment than other methods.
| Model | SPB-VPM4 | SPB-VPM10 | SPB-VPM30 | SPB-VPM50 | SPB-VPM100 |
| Voltage | 380V | ||||
| Power | 45kw | 25kw | 50kw | 70kw | 100kw |
| Max Temperature | 1600-2600℃ | ||||
| Melting Time | 15-20Min | 20-25Min | |||
| Max Capacity | 4kg(Pt) | 10kg(Au) | 30kg(Au) | 50kg(Au) | 100kg(Au) |
| Applicable Metals | Au、Ag、Cu、Pt、Pd、Rh | ||||
| Milling specifications | 50-200Mesh | ||||
| Cooling Method | Water Cooling | ||||
| Milling Time | 20Min | 35Min | 60Min | ||
| Dimensions | 1500*1300*2100mm | ||||
| Weight | 800kg | 850kg | 900kg | ||
Here are some applications of water atomized metal powder manufacturing machines:
- Additive Manufacturing
Water atomized metal powders are commonly used in additive manufacturing, also known as 3D printing. These powders are used to produce complex metal parts with high precision and accuracy.
- Powder Metallurgy
Powders made by metal powder making machine are used in powder metallurgy to produce sintered metal parts.
The powders are compacted into a desired shape and then heated to fuse the particles together, forming a solid metal part.
- Surface Coating
They are also used as a coating material for various surfaces. The powders are sprayed onto the surface using a thermal spray process, creating a protective or decorative coating.
- Brazing
Water atomized metal powders are used as brazing filler metals to join two or more metal parts. The powders are melted and then used to form a
joint between the parts.
- Chemical Catalysts
Many chemical catalysts are also metal powders.The high surface area and uniform particle size of the powders make them ideal for this application.
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