Air Cooled Water Chiller

Water Cooled Chiller

Under different cooling methods, the chiller can be divided into two types: air-cooled and water-cooled. The air-cooled chiller directly takes away the heat of the refrigerant through the forced air flow of the fan. The model is small and movable.

SuperbMelt’s air-cooled chiller is compact, easy to move, and the whole machine has been treated with anti-rust, easy to install and use. Connect to the equipment that needs cooling and start working directly.

Equipped with low-noise motor and high-performance compressor, the cooling quality is high and the machine runs stably. It does not require a water tower device, so is very suitable for use in water-scarce areas and medium industrial plants.

2 years warranty

The warranty for our machine is one year longer than the warranty provided by other factories.

Strong service team

We will give response within 24 hours against your problem by our professional engineer.

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Why SuperbMelt Air Cooled Water Chiller

Professional R&D Team:
Over 15 years R&D experience in gold machinery with a top engineer team supported
High Quality:
Only choose famous brand main electric components for production
ISO CE SGS Approved:
Professional certification bodies certify that the machines are of high quality

    Any Question About SuperbMelt Air Cooled Water Chiller

    Guide of SuperbMelt Air Cooled Water Chiller

    Chapter 1:

    How Dose SuperbMelt Air Cooled Chiller Work?

    1.1, Working Principle

    When the unit of the air-cooled chiller is running, the heat of the coolant such as cooling water will be absorbed by the refrigerant, and then the evaporator will always generate gas under the action of the compressor, which will be compressed into high temperature and high pressure steam, then refrigerant steam and air heat will be exchanged in the condenser, thereby cooling into liquid, and under the action of the throttling mechanism, it will evaporate again in the evaporator and absorb the heat of the cooling material, continue to circulate.

    1.2, Composition of Refrigeration System

    • Condenser
    The function of the condenser is to output heat energy and condense the refrigerant during the refrigeration process. Condensers are mainly divided into water-cooled condensers, air-cooled condensers and evaporative condensers.
    • Liquid Reservoir
    It is behind the condenser, and it is directly connected to the drain pipe of the condenser. It is used to store the refrigerant liquid of the condenser and make full use of the cooling area of the condenser.
    • Filter Drier
    Its function is to prevent moisture and contaminants such as metal shavings, oil, etc. from entering during the refrigeration cycle. When the temperature drops, if there is moisture, it will cause the pipeline to block and affect the operation of the refrigeration system, and the dry filter can prevent this from happening.
    • Evaporator
    The evaporator is a heat exchange device that absorbs the heat of the cooled object through the boiling of the refrigerant. Its main function is to absorb heat, also called output cooling.
    • Thermal Expansion Valve
    When the high-pressure and normal-temperature refrigerant flows through the thermal expansion valve, it plays the role of throttling and reducing pressure, turning it into a low-temperature and low-pressure liquid or vapor, and then enters the evaporator to vaporize and absorb heat, and finally realizes the effect of cooling.

    1.3, Operating Procedures

    Step 1: Start Preparation

    Check whether the machine is in normal condition, connect the pipelines and wires correctly, and the power supply must meet the regulations. Check that the valves are all in the correct position.

    Step 2: Check Power Supply

    Turn on the main power supply, check the phase sequence of the equipment power supply, and if the reverse fault light is on, reverse the two-phase power supply and restart the motor.

    Step 3: Machine Running

    Turn on the water pump, wait for the refrigerated liquid to circulate, then start the compressor and adjust the proper temperature.

    Step 4: Turn Off Machine

    Turn off the compressor first, then stop the chilled water pump.

    Chapter 2:

    How to Choose the Right Air-cooled Chiller?

    Industrial chillers are widely used. It plays an important role in many processes that require cooling in industrial production. However, there are many types of chillers. What kind of chiller is more suitable for your factory and achieve the cooling effect you need?

    Working Environment

    SuperbMelt air-cooled chiller is more compact and does not occupy the location of the factory building. It is more suitable for outdoor or ventilated workshops. If you are in an area where water is scarce, then an air-cooled chiller is best suited as it does not require a large amount of water and directly achieves air cooling by absorbing heat and expelling it.

    Power Supply

    The standard of industrial power consumption changes according to the regulations of different countries and regions. According to the customer’s region, we can provide corresponding power supplies, such as 440-480V, 380-420V, 280-230V, 50Hz and 60Hz

    Control Method

    Control precision is also a factor that needs to be considered. The superbmelt chiller has a high level of automatic control, and the precision and quality of refrigeration are also higher. At the same time, automatic control can effectively save energy consumption and reduce costs.

    Easy to Operate

    The air-cooled chiller is easy to operate and can be used easily after being connected, saving training costs and lower maintenance costs.

    Quality of The Compressor

    The compressor is an important part of the entire cooling unit. SuperbMelt uses compressors imported from Japan and the United States, with high performance, stable operation and lower noise, which can greatly protect the environment for indoor workshops.

    Chapter 3:

    Comparison of Air-cooled Chillers and Water-cooled Chillers

    Chillers are divided into two types in terms of cooling methods: air-cooled and water-cooled. The main difference is that the cooling methods are different, and the condensers of the machine structure are also different. The water-cooled is shell-and-tube and the air-cooled is finned. Water-cooled chiller need to work with a cooling tower together, and the air-cooled chiller uses its own fan for heat dissipation.

    Cooling System

    The air-cooled chiller directly discharges the heat to the outside air through the finned condenser, so the machine is easy to move and does not need to install a cooling tower.

    The water-cooled chiller requires the refrigerant to absorb heat and exchange heat with water, and then the water that absorbs the heat will go to the external cooling tower through the water pipe, so it is necessary to build a special working area for the water-cooled chiller.

    Equipment Size

    The water cooled type needs to be equipped with a fixed cooling tower, so the volume is much larger than the air-cooled type, which is commonly used in some large industrial factories.

    While the air-cooled type is small in size, which is more suitable for some small and medium-sized melting, casting, jewelry processing Factories and some scientific research laboratories and so on.

    Working Environment

    The working environment of the air-cooled chiller needs to be placed in a ventilated workshop or directly outdoors. The water pump can be placed together with the unit, so there is no need to occupy the machine room.

    The water-cooled chiller requires a special machine room to ensure the normal operation of the equipment, and the location of the cooling tower also needs to be fixed, which has certain requirements for the area of the factory building.

    Cooling Capacity

    Compared with the water-cooled type, the cooling capacity of the air-cooled type is small, so the air-cooled type is more suitable for small and medium-sized systems, while the water-cooled type is suitable for large-scale systems.

    Some industrial laser equipment, coating equipment, hot bending machines, metal processing and other equipment will use air cooling machine.

    Input Costs

    The air-cooled chiller is equipped with a water tank and a water pump, the cost is lower and affordability, while the water-cooled chiller is large in equipment and needs to be equipped with a cooling tower, the cost of land occupation must also be considered.

    Therefore, the initial investment of the air-cooled chiller is much lower than that of the water-cooled chiller.

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