Sheet Rolling Mill
SuperbMelt Sheet Rolling Mill for Jewelry Making
A Sheet Rolling Mill is an industrial machine designed for processing metal into sheets or plates. It works by repeatedly pressing and stretching metal billets between two or more heavy rollers to achieve the desired thickness and shape.
The SuperbMelt Sheet Rolling Mill is specifically designed for jewelry making. Whether you’re creating necklaces, rings, or other jewelry items, SuperbMelt provides a complete machine production line to help you efficiently produce exquisite jewelry.
It is tailored to roll precious metal materials such as gold, silver, copper, platinum, alloys, and other jewelry raw materials into sheets, enabling you to craft the finest jewelry on the market.
| Model number | SPB-2YXP-10P |
| Power | 7.5kw |
| Voltage | 3 phase 380V,50/60 Hz |
| Roller size | 120*200mm * 2 |
| Roller material | DC53 |
| Rotation | 22/30 Double Speed |
| Rolling thickness | 12mm – 1.0mm |
| Rolling square | 1*1mm ~ 12*12mm |
| Max product width | 190mm |
| Lubrication | Auto Lubrication |
| Size | 980*650*1450mm |
| Weight | 980kg |
SuperbMelt’s Sheet Rolling Mill boasts several key features and advantages tailored to jewelry production:
- Jewelry-Centric Design: Our Sheet Rolling Mill is purposefully crafted to cater to jewelry manufacturers. It offers specialized solutions for creating a wide range of jewelry items, including necklaces, rings, and more.
- Precious Metal Precision: This rolling mill is adept at handling precious metals like gold, silver, copper, platinum, and various jewelry alloys. It ensures that these valuable materials are efficiently rolled into sheets of the highest quality.
- Complete Production Line: SuperbMelt provides a comprehensive production line of machines that seamlessly work together. This integrated approach streamlines jewelry manufacturing, promoting efficiency and consistency in your production process.
- Market-Leading Quality: With SuperbMelt’s Sheet Rolling Mill, you can be confident that you’re producing top-notch jewelry that meets the highest industry standards. The machine’s precision and reliability are unmatched.
- Versatility: The rolling mill offers versatility in handling various jewelry raw materials, allowing you to explore creative possibilities in design and material combinations.
- Efficiency and Speed: Our Sheet Rolling Mill is designed for efficient and fast processing, enabling you to meet production demands and deadlines without compromising quality.
- Craftsmanship Excellence: By using SuperbMelt’s Sheet Rolling Mill, you are equipped to create jewelry pieces that exhibit the utmost craftsmanship and artistry.
In summary, SuperbMelt’s Sheet Rolling Mill is the ideal choice for jewelry manufacturers looking to elevate the quality and efficiency of their production process. Its precision, precious metal handling, and complete production line support craftsmanship that stands out in the market.
1. Jewelry Industry
- Core Role: Rolling precious metals like gold, silver, and platinum into thin sheets for creating rings, necklaces, bracelets, and other jewelry pieces.
- Features: High precision processing for smooth and flawless metal sheets, enabling intricate designs.
2. Metalworking Industry
- Core Role: Processing metals such as copper, aluminum, and stainless steel into sheets used for industrial components or building materials.
- Features: Versatility for various metal types, ensuring consistent thickness and efficiency.
3. Electronics Industry
- Core Role: Producing thin metal sheets for circuit boards and conductive components, supporting the precision production of electronic devices.
- Features: High conductivity and suitability for miniaturized, high-precision designs.
4. Aerospace Industry
- Core Role: Manufacturing lightweight, high-strength metal sheets for parts used in aircraft and spacecraft.
- Features: Compatibility with special alloys, meeting strict quality and performance standards.
5. Medical Equipment Industry
- Core Role: Producing metal sheets for surgical instruments and medical implants.
- Features: High precision and adherence to sanitary standards, ensuring safety and durability.
Why SuperbMelt Sheet Rolling Mill
Any Question About SuperbMelt Sheet Rolling Mill
FAQ Guide of Sheet Rolling Mill
- 1. What are the three types of rolling mills?
- 2. TWhich type of rolling mill is typically used to produce sheets and plates?
- 3. What is the process of sheet rolling?
- 4. What is the difference between rolling and re rolling mill?
- 5. how to texture silver sheet in rolling mill
- 6. What is the purpose of a rolling mill?
- 7. What is positive and negative bending in rolling mill?
- 8. What is a 3 high rolling mill?
- 9. Can a Sheet Rolling Mill handle different thicknesses of metal sheets?
- 10. Is it possible to create custom designs with a Sheet Rolling Mill?
- 11. What safety precautions should be taken when operating a Sheet Rolling Mill?
- 12. Are there maintenance requirements for a Sheet Rolling Mill?
- 13. Can a Sheet Rolling Mill be used for other industrial applications apart from jewelry making?
- 14. What is the difference between a Sheet Rolling Mill and a traditional rolling mill?
- 15. Is training required to operate a Sheet Rolling Mill effectively?
- 16. What kind of output can be expected from a Sheet Rolling Mill in terms of sheet dimensions?
- 17. Do Sheet Rolling Mills come with warranties or support services?
- 18. What are the key components of a Sheet Rolling Mill?
1. What are the three types of rolling mills?
1. Two-High Rolling Mill
- Description: Features two rollers, one on top of the other, which rotate in opposite directions. The metal is passed between them to achieve the desired thickness.
- Applications: Used in small-scale production and initial rough rolling processes.
- Advantages: Simple design and easy operation.
2. Three-High Rolling Mill
- Description: Consists of three rollers arranged vertically. The metal is passed through the lower and middle rollers in one direction and then reversed through the upper and middle rollers.
- Applications: Suitable for rolling processes that require repeated passes for material thickness reduction.
- Advantages: Eliminates the need to return the material manually, increasing efficiency.
3. Four-High Rolling Mill
- Description: Equipped with two smaller working rollers and two larger backup rollers to reduce bending and provide stability.
- Applications: Ideal for producing very thin sheets of metal with high precision. Common in large-scale industrial settings.
- Advantages: Allows for greater control of thickness and consistency.
2. Which type of rolling mill is typically used to produce sheets and plates?
The Four-High Rolling Mill is typically used to produce sheets and plates.
Why Four-High Rolling Mills?
- Precision: It uses smaller working rollers supported by larger backup rollers, ensuring better control over the thickness and flatness of the material.
- Thin Sheets: Capable of producing very thin sheets with uniformity.
- Strength and Stability: The backup rollers reduce the bending of the working rollers, maintaining consistency during the rolling process.
This makes it ideal for large-scale production of sheets and plates used in various industries like construction, automotive, and aerospace.
3. What is the process of sheet rolling?
Preparation of Raw Material:
- Metal slabs, billets, or ingots are prepared as the starting material.
- The material may be preheated if hot rolling is required.
Preheating (for Hot Rolling):
- The metal is heated to a temperature above its recrystallization point to make it malleable and reduce the force required for rolling.
- This also prevents cracking or breaking.
Initial Rolling:
- The raw material is passed through a pair of heavy rollers that apply compressive forces to reduce the thickness.
- In a single pass, the metal’s thickness is reduced significantly.
Multiple Passes:
- The sheet undergoes several rolling passes, each reducing the thickness progressively.
- The rolls can be adjusted to achieve the desired dimensions.
Cooling (for Hot Rolling):
- After achieving the desired thickness, the sheet is cooled down, usually with water or air.
Finishing Operations:
- The sheet is trimmed, cut to size, or surface-treated depending on its intended use.
- Processes like annealing may be applied to improve ductility.
Quality Inspection:
- Thickness, surface quality, and dimensional tolerances are checked to ensure the sheet meets specifications.
Packaging and Dispatch:
- The final product is coiled or cut into sheets and prepared for storage or shipment.
Types of Rolling:
- Hot Rolling: For thicker sheets and plates, providing improved malleability.
- Cold Rolling: For thinner sheets with superior surface finish and precise dimensions.
4. What is the difference between rolling and re rolling mill?
Difference Between Rolling Mill and Re-Rolling Mill:
| Aspect | Rolling Mill | Re-Rolling Mill |
|---|---|---|
| Definition | A rolling mill is a facility where raw metal (ingots, billets, slabs) is processed into desired shapes like sheets, plates, bars, or rods through rolling. | A re-rolling mill processes pre-rolled or semi-finished metal (like billets or slabs) into finished or specific forms such as rods, bars, or sections. |
| Input Material | Uses raw or virgin materials like ingots, billets, or slabs directly from steel plants or foundries. | Uses semi-finished products like billets, slabs, or sheets, often sourced from primary rolling mills. |
| Output | Produces a variety of primary products like plates, sheets, strips, or large bars. | Produces finished products like TMT bars, angles, rods, or smaller, specific shapes for direct use. |
| Purpose | Focused on primary shaping of raw metal into standardized intermediate forms. | Focused on refining and finishing products for specific industrial or consumer applications. |
| Applications | Found in steel plants, aluminum plants, and facilities requiring the production of raw metal shapes. | Common in construction, infrastructure projects, and industries requiring specific metal profiles. |
| Scale | Generally large-scale operations with heavy machinery. | Smaller operations compared to primary rolling mills. |
| Temperature Process | Can involve both hot rolling and cold rolling depending on the product. | Typically involves hot rolling for reshaping and reducing dimensions of semi-finished materials. |
Summary:
- Rolling Mill: Focuses on the initial shaping of raw material.
- Re-Rolling Mill: Refines and finishes pre-rolled material into specific shapes or dimensions suitable for final use.
5.how to texture silver sheet in rolling mill
Materials Needed
- Silver sheet – Clean and annealed.
- Texturing material – Examples include:
- Lace or fabric.
- Embossed paper.
- Sandpaper.
- Metal mesh.
- Leaves, dried flowers, or other organic materials.
- Rolling mill – Clean and adjusted to the correct settings.
- Protective sheets (optional) – Thin brass or copper sheets to protect the silver and rolling mill rollers.
Steps to Texture Silver with a Rolling Mill
Prepare the Silver Sheet
- Ensure the silver sheet is clean and annealed (softened by heating and cooling) to accept the texture easily.
- Cut it to the desired size for your project.
Select and Position the Texturing Material
- Choose the material for the desired texture.
- Layer the silver sheet with the texturing material on top. If using delicate materials (like leaves), place a thin protective sheet over it.
Set Up the Rolling Mill
- Adjust the gap between the rollers to accommodate the thickness of the silver sheet and the texturing material. It should be snug but not overly tight, which could damage the mill or the materials.
Feed Through the Rolling Mill
- Insert the layered silver sheet and texturing material between the rollers.
- Slowly turn the handle or use the motorized function to pass the materials through. Keep a consistent speed for an even texture.
Inspect the Silver Sheet
- Remove the silver and check the pattern. If the texture isn’t as deep as desired, you can repeat the process with slight adjustments to the pressure.
Finish the Edges
- After texturing, trim or smooth the edges of the silver sheet, as the rolling process can sometimes cause slight distortion.
Clean and Polish
- Clean the silver sheet to remove any residue from the texturing material.
- Polish the textured surface as needed to enhance the design.
Tips for Success
- Test first: Always test the texture on a scrap piece of metal to ensure the desired effect.
- Protect the rollers: Use protective sheets if the texturing material is abrasive or has sharp edges.
- Experiment: Try different materials and patterns to find unique designs.
- Safety first: Wear gloves and goggles to protect yourself during the process.
6.What is the purpose of a rolling mill?
The purpose of a rolling mill is to reshape and reduce the thickness of metal materials by passing them through a pair (or more) of heavy rollers under controlled pressure. It is a versatile and essential piece of equipment in metalworking industries, allowing for precise control over the dimensions, texture, and mechanical properties of the material.
Key Purposes of a Rolling Mill
Thickness Reduction
- Compresses metal materials (e.g., sheets, plates, or bars) to achieve a desired thickness, making them suitable for various applications.
Shaping and Forming
- Produces specific shapes like rods, wires, plates, or complex cross-sections by using specially shaped rollers.
Surface Texture Creation
- Adds patterns, textures, or designs to metals, often for aesthetic purposes in jewelry or decorative applications.
Refining Material Properties
- Improves metal’s mechanical properties by reducing internal stress, refining grain structure, and increasing strength through processes like cold rolling.
Custom Metal Dimensions
- Rolls metal into precise dimensions for specific projects, ensuring uniformity and quality.
Applications
- Jewelry Making: Producing thin sheets and wires, adding textures, or reshaping precious metals like gold, silver, or platinum.
- Industrial Use: Manufacturing sheets, plates, rods, and structural shapes for construction, automotive, and aerospace industries.
- Coin Production: Rolling metal for minting coins with precise thickness and surface texture.
By controlling pressure, speed, and temperature, rolling mills serve as a crucial tool in both artistic and industrial metalworking processes.
7.What is positive and negative bending in rolling mill?
In the context of a rolling mill, positive bending and negative bending refer to the intentional deflection or adjustment of the rollers to control the shape and flatness of the material being rolled. These terms are commonly associated with mechanisms used to counteract the natural deformation of the rollers under pressure.
Positive Bending
- Definition: Positive bending occurs when forces are applied to the rollers to bend them away from the workpiece.
- Purpose:
- To counteract the natural deflection of the rollers caused by the high rolling pressure.
- Helps maintain consistent thickness across the width of the material.
- Used to prevent over-reduction at the edges (common in wide sheets or plates).
- Mechanism: Hydraulic or mechanical forces are applied externally to push the ends of the rollers outward, creating a concave shape.
Negative Bending
- Definition: Negative bending occurs when forces are applied to bend the rollers toward the workpiece.
- Purpose:
- To achieve specific material shapes or profiles, such as concave or crowned surfaces.
- Helps control edge thinning or “strip crown” issues during rolling.
- Used when the center of the material requires more reduction than the edges.
- Mechanism: Forces are applied to pull the ends of the rollers inward, creating a convex shape.
Comparison of Positive and Negative Bending
| Aspect | Positive Bending | Negative Bending |
|---|---|---|
| Roller Direction | Bends outward (concave) | Bends inward (convex) |
| Material Shape Effect | Flattens edges | Reduces crown effect in the center |
| Purpose | Ensures uniform material thickness | Creates specific profiles or shapes |
| Common Use | Wide sheets and plates | Customized or crowned profiles |
By using positive and negative bending adjustments, rolling mills can produce high-precision products with controlled flatness and shape profiles, meeting specific industrial or aesthetic requirements.
8. What is a 3 high rolling mill?
A 3-high rolling mill is a type of rolling mill configuration that consists of three rollers arranged in a vertical stack, with the middle roller positioned between an upper and a lower roller. It is designed to achieve efficient material deformation by allowing the workpiece to be passed through the rollers in both forward and reverse directions.
Structure and Functionality
Three Rollers:
- Top Roll: Used for rolling the material in one direction.
- Middle Roll: Shared by both the top and bottom passes.
- Bottom Roll: Used for rolling the material in the reverse direction.
Reversible Operation:
- The workpiece is passed between the top and middle rollers for the forward pass.
- It is then lowered and passed between the middle and bottom rollers for the reverse pass.
Drive Mechanism:
- Typically, the middle roller is powered and drives the other two rollers through friction.
Advantages of a 3-High Rolling Mill
- Increased Efficiency: By allowing the material to be rolled in both directions without manually adjusting the rollers, production time is reduced.
- Space-Saving: The stacked design reduces the machine’s footprint compared to other configurations.
- Cost-Effective: Suitable for medium-scale production where high-output automation isn’t required.
Applications
- Used for rolling sheets, bars, and sections.
- Ideal for small to medium-scale metal forming operations, such as:
- Metalworking industries for plate, sheet, and rod production.
- Jewelry manufacturing to reduce the thickness of precious metals.
Comparison to Other Rolling Mills
| Feature | 3-High Rolling Mill | 2-High Rolling Mill | 4-High Rolling Mill |
|---|---|---|---|
| Number of Rolls | Three | Two | Four |
| Reversibility | Allows forward and reverse passes | Requires manual adjustment | Often used for finer rolling |
| Precision | Moderate | Basic | Higher precision |
| Applications | Medium-scale production | Simple rolling processes | High-precision thin sheets |
The 3-high rolling mill strikes a balance between efficiency and complexity, making it a versatile choice in many industrial applications.
9. What do you use a rolling mill for?
A rolling mill is a fundamental piece of equipment in the metalworking industry, used to shape and reduce the thickness of metal materials by passing them through a pair or multiple sets of rollers. Rolling mills play a crucial role in various manufacturing processes, enabling the production of a wide range of metal products with precise dimensions and desired properties. Here’s an in-depth look at what rolling mills are used for:
1. Thickness Reduction
- Purpose: The primary function of a rolling mill is to reduce the thickness of metal billets, ingots, or slabs to create thinner sheets, plates, strips, or rods.
- Applications: Producing metal sheets for automotive bodies, building materials, and household appliances.
2. Shaping and Forming
- Purpose: Rolling mills can shape metal into specific profiles, such as beams, channels, angles, and I-beams.
- Applications: Manufacturing structural components for construction, bridges, and machinery parts.
3. Surface Texture and Finish Enhancement
- Purpose: Rolling can improve the surface finish of metal sheets by making them smoother and more uniform.
- Applications: Producing aesthetically pleasing metal sheets for decorative purposes, jewelry making, and consumer electronics.
4. Refining Mechanical Properties
- Purpose: The rolling process can enhance the mechanical properties of metals, such as increasing strength, ductility, and hardness through work hardening and grain refinement.
- Applications: Producing high-strength steel for automotive frames, aerospace components, and industrial machinery.
5. Producing Various Metal Forms
- Purpose: Rolling mills are versatile in creating different forms of metal products, including sheets, plates, coils, bars, and rods.
- Applications:
- Jewelry Manufacturing: Creating thin metal sheets and wires for crafting rings, necklaces, bracelets, and other intricate jewelry pieces.
- Electronics Industry: Producing conductive metal strips and sheets used in circuit boards, connectors, and electronic housings.
- Medical Devices: Manufacturing precise metal components for surgical instruments, implants, and diagnostic equipment.
- Automotive Industry: Producing body panels, engine parts, and structural components that require specific shapes and thicknesses.
- Aerospace Industry: Creating lightweight, high-strength metal parts for aircraft and spacecraft.
6. Coin and Medal Production
- Purpose: Rolling mills are used to produce uniform metal sheets that are subsequently stamped into coins, medals, and badges with precise dimensions and designs.
- Applications: Minting coins, creating commemorative medals, and manufacturing identification badges.
7. Industrial and Construction Applications
- Purpose: Producing large quantities of metal sheets and plates used in various industrial applications, including manufacturing machinery, appliances, and construction materials.
- Applications: Creating roofing sheets, metal siding, flooring panels, and containers.
8. Custom and Small-Scale Production
- Purpose: Rolling mills can be adjusted for small-scale or custom production runs, allowing for flexibility in manufacturing bespoke metal products.
- Applications: Custom metal fabrication shops producing specialized components for unique projects or prototypes.
9. Recycling and Sustainability
- Purpose: Rolling mills are integral in recycling processes, where scrap metal is processed into usable forms, reducing waste and conserving raw materials.
- Applications: Recycling steel scraps into sheets and coils for reuse in manufacturing new products.
10. Enhancing Grain Structure
- Purpose: The rolling process refines the grain structure of metals, enhancing their mechanical properties and making them more suitable for subsequent manufacturing steps.
- Applications: Producing high-quality metal sheets with uniform grain structures for precision engineering and high-performance applications.
Types of Rolling Mills and Their Specific Uses
- Two-High Rolling Mill: Suitable for initial thickness reduction and simple rolling tasks. Commonly used in smaller production environments.
- Three-High Rolling Mill: Allows for continuous rolling by using three rollers arranged vertically. Ideal for medium-scale production with better efficiency.
- Four-High Rolling Mill: Utilizes two smaller working rollers supported by two larger backup rollers, providing greater control and precision. Best suited for producing very thin sheets and high-precision metal products.
- Cluster Rolling Mill: Consists of multiple small working rollers supported by one or more backup rollers, allowing for greater flexibility in rolling various shapes and profiles.
Benefits of Using Rolling Mills
- Consistency and Precision: Achieves uniform thickness and consistent dimensions across large batches of metal products.
- Efficiency: High-speed rolling processes increase production rates and reduce manufacturing time.
- Cost-Effectiveness: Minimizes material waste and reduces the need for extensive post-processing, lowering overall production costs.
- Versatility: Capable of processing a wide range of metals and producing diverse product forms to meet various industrial needs.
- Improved Material Properties: Enhances the mechanical properties of metals, making them stronger and more durable for their intended applications.
Conclusion
Rolling mills are indispensable in the metalworking industry, providing essential services that transform raw metal into functional and aesthetically pleasing products across numerous sectors. From enhancing mechanical properties and achieving precise dimensions to enabling creative designs in jewelry making, rolling mills offer versatile solutions that cater to both industrial and artisanal manufacturing needs.
10. Is it possible to create custom designs with a Sheet Rolling Mill?
Absolutely. Sheet Rolling Mills provide the flexibility to create custom designs, textures, and patterns on metal sheets, adding unique touches to your jewelry pieces.
11. What safety precautions should be taken when operating a Sheet Rolling Mill?
Safety measures include wearing appropriate protective gear, following operational guidelines, and ensuring that the machine is correctly set up and maintained.
12. Are there maintenance requirements for a Sheet Rolling Mill?
Regular maintenance, such as cleaning and lubricating components, is essential to ensure the smooth operation of the mill and its longevity.
13. Can a Sheet Rolling Mill be used for other industrial applications apart from jewelry making?
Yes, Sheet Rolling Mills can be used in various industrial applications, including metalworking, fine arts, and crafts.
14. What is the difference between a Sheet Rolling Mill and a traditional rolling mill?
Sheet Rolling Mills are specifically designed for processing thin metal sheets, while traditional rolling mills are more versatile and can handle thicker materials and wire.
15. Is training required to operate a Sheet Rolling Mill effectively?
It is advisable to receive training on the proper use and operation of a Sheet Rolling Mill to ensure safety and optimal results.
16. What kind of output can be expected from a Sheet Rolling Mill in terms of sheet dimensions?
The output dimensions depend on the mill’s specifications, but most Sheet Rolling Mills can produce metal sheets of various thicknesses and lengths.
17.Do Sheet Rolling Mills come with warranties or support services?
Many manufacturers provide warranties and support services to ensure the reliability and performance of their Sheet Rolling Mills.
18. What are the key components of a Sheet Rolling Mill?
The key components include the rollers, frame, adjustment controls, and safety features to ensure efficient and safe operation.
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